Applications

This article demonstrates the utility of portable Raman spectroscopy as a versatile tool for process analytical technology (PAT) for raw material identification, in-situ monitoring of reactions in developing active pharmaceutical ingredients (APIs), and for real-time process monitoring. Raw material identification is done for verification of starting materials as required by PIC/S and cGMP, and can be readily done with handheld Raman. Portable Raman systems allow users to make measurements to bring process understanding and also provide proof of concept for the Raman measurements to be implemented in pilot plants or large-scale production sites. For known reactions which are repetitively performed or for continuous online process monitoring of reactions, Raman provides a convenient solution for process understanding and the basis for process control.

Quantitation of the functionalization of a water-soluble polymer was achieved using a portable Raman spectrometer. The Raman spectrum provides strong, unique bands for both the initial and fully reacted polymer. This enables development of a simple, robust quantitative analysis of the percent polymer functionalization. This method is now routinely used in a manufacturing plant's quality control laboratory.

Although the process of building, validating and using a method is well-defined through software, the robustness of the method is dependent on proper practice of sampling, validation, and method maintenance. In this document, we will detail the recommended practices for using the multivariate method with NanoRam-1064. These practices are recommended for end users who are in the pharmaceutical environment, and can expand to other industries as well. This document aims to serve as a general reference for NanoRam-1064 users who would like to build an SOP for method development, validation and implementation.

Raman spectroscopy’s use for process analytics in the pharmaceutical and chemical industries continues to grow due to its nondestructive measurements, fast analysis times, and ability to do both qualitative and quantitative analysis. Spectral preprocessing algorithms are routinely applied to quantitative spectroscopic data in order to enhance spectral features while minimizing variability unrelated to the analyte in question. In this technical note we discuss the main preprocessing options pertinent to Raman spectroscopy with real applications examples, and to review the algorithms available in B&W Tek and Metrohm software so that the reader becomes comfortable applying them to build Raman quantitative models.

Hydroxyl is an important functional group and knowledge of its content is required in many intermediate and end-use products such as polyols, resins, lacquer raw materials and fats (petroleum industry). The test method to be described determines primary and secondary hydroxyl groups. The hydroxyl number is defined as the mg of KOH equivalent to the hydroxyl content of 1 g of sample.The most frequently described method for determining the hydroxyl number is the conversion with acetic anhydride in pyridine with subsequent titration of the acetic acid released: H3C-CO-O-CO-CH3 + R-OH -> R-O-CO-CH3 + CH3COOH. However, this method suffers from the following drawbacks: - The sample must be boiled under reflux for 1 h (long reaction time and laborious, expensive sample handling) - The method cannot be automated - Small hydroxyl numbers cannot be determined exactly - Pyridine has to be used, which is both toxic and foul-smellingBoth standards, ASTM E1899-08 and DIN 53240-2, offer alternative methods that do not require manual sample preparation and therefore can be fully automated: The method suggested in ASTM E1899-08 is based on the reaction of the hydroxyl groups attached to primary and secondary carbon atoms with excess toluene-4-sulfonyl-isocyanate (TSI) to form an acidic carbamate. The latter can then be titrated in a non-aqueous medium with the strong base tetrabutyl- ammonium hydroxide (TBAOH). The method suggested in DIN 53240-2 is based on the catalyzed acetylation of the hydroxyl group. After hydrolysis of the intermediate, the remaining acetic acid is titrated in a non-aqueous medium with alcoholic KOH solution. The present work demonstrates and discusses an easy way to determine the hydroxyl number according to ASTM E1899-08 or DIN 53240-2 with a fully automated titrimetric system for a great variety of industrial oil samples.

The presence of excessive water in plastics adversely affects the performance of polymeric goods which is why water determination is of crucial importance. This article describes the accurate and straightforward determination of the water content using the Karl Fischer Oven Method in ten different plastic types that are not amenable to direct Karl Fischer titration. The experiments revealed that besides the determination of the oven temperature, sample preparation is one of the most important steps of the analysis, especially in case of hygroscopic plastic samples.

The Combustion IC system presented allows the automated determination of organic halogen and sulfur compounds in all flammable samples. Both combustion digestion, which is automatically controlled with a flame sensor, and the professional Liquid Handling guarantee highest precision and trueness. This poster describes the determination of the halogen and sulfur content in a certified polymer standard, a coal reference material as well as in latex and vinyl gloves.

Carbonyl compounds (CC) occur in many products, such as bio-oils and fuels, cyclic and acyclic solvents, flavors and mineral oils. Carbonyl compounds can be responsible for the instability of these products during storage or processing. Especially pyrolysis bio-oils are known to cause issues during storage, handling and upgrading. This bulletin describes an aqueous and a non-aqueous analytical titration method for the determination of carbonyl compounds by potentiometric titration.

Indication of the titration endpoint of the weakly alkaline or weakly acidic terminal groups in non-aqueous solution is frequently not easy. An improvement is possible by using a suitable titrant (TBAH = tetrabutylammonium hydroxide for terminal carboxyl groups; perchloric acid for terminal amino groups).An improvement in the evaluation can also be achieved by choosing benzyl alcohol as the solvent.The choice of electrode combination and the measuring setup is also important. Differential potentiometry using the three-electrode technique results in a great improvement in titrations in poorly conducting solutions. Noisy signals are eliminated.

This Application Bulletin gives an overview of the volumetric water content determination according to Karl Fischer. Amongst others, it describes the handling of electrodes, samples, and water standards. The described procedures and parameters comply with the ASTM E203.